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SEMI S17-0701 © SEMI 2001 8 hazardous wast e (such as lead, nickel cadm i um or lithium). NOTE 14: Di sposal r equire ments should com ply with national or local codes, reg ulations, and law s. NOTE 15: Per SEMI S2 envir…

SEMI S17-0701 © SEMI 20017
13.1.2 Malfunction Alarm — In the event of a
malfunction, the UTV should both light a lamp(s) and
generate an alarm sound to alert personnel.
NOTE 10: Malfunction alarms typically require the system to
be reset by a human operation.
13.1.3 Manual Operation Indicator — The UTV
should indicate if it is under manual operation, defined
as any control of a vehicle outside of automated
operation.
13.1.4 Sensor Disabled Lamp — The UTV should
light a lamp(s) to indicate when the non-contact
approach sensing device is disabled (for example,
because the UTV is negotiating a sharp turn).
13.2 Hazard Alarms and Lamps for Floor-Traveling
Vehicles — In addition to the indicators in Section 13.1,
the following indicators should also be provided on
floor-traveling vehicles:
13.2.1 Startup Alarm — When a floor-traveling
vehicle restarts after stopping for 5 seconds or more, the
vehicle should set off an audible alarm sound at least
one second before it begins to move.
13.2.2 Traveling Alarm — When the floor-traveling
vehicle is traveling, the vehicle should generate audible
alarm sounds either continuously or intermittently as
appropriate for the area in which the vehicle is
operating.
13.2.3 Turn Signal Lamps — To indicate a floor-
traveling vehicle is preparing to turn/spin-turn (right or
left) and during the turn cycle, the vehicle should light
turn signal lamp(s). Turn signal lamps should be
clearly visible from the side in the direction of the turn.
13.2.4 Automated Operation Indicator — The floor-
traveling vehicle should light lamp(s) to indicate it is in
automated operation.
13.3 Hazard Alarms and Lights for Space-Traveling
Vehicles — In addition to the indicators in Section 13.1,
the following indicator should also be provided on
space-traveling vehicles.
13.3.1 Hoist Alarm — The space-traveling vehicle
and/or hoist should generate audible alarm sounds
indicating that the hoisting mechanism is moving
(raising or lowering).
NOTE 11: The same audible alarm device can be used to
generate startup, traveling, hoist, or malfunction alarms,
provided that different sounds are used to indicate each
condition.
13.4 Visual Hazard Alerts for both Floor-Traveling
and Space-Traveling Vehicle Areas — To assure
personnel safety in the UTV operation area, information
about the recommended system of safety measures
should be provided by the UTV system supplier
(including items such as alerts, signs, color coding, and
safety poles for the vehicle operating area).
13.4.1 The UTV system supplier should provide
information about style and placement of road signs, for
posting along floor traveling vehicle paths and at
load/unload or maintenance stations.
NOTE 12: End user customers may need to provide additional
visual hazard alerts for posting on building structures (such as
walls, columns, and doors) and/or equipment surrounding the
UTV operation area.
13.5 Visual Hazard Alerts on Floor-Traveling
Vehicles — In addition to the information about
operational area visual hazard alerts (noted in Section
13.4), the floor-traveling vehicle supplier should
provide all visual hazard alerts required for the floor-
traveling vehicle. These visual hazard alerts should be
clearly visible from all sides of the UTV.
13.6 Visual Hazard Alerts for Space-Traveling
Vehicles — In addition to the operational area visual
hazard alerts noted in Section 13.4, the following visual
hazard alerts should also be provided by space-traveling
vehicle suppliers.
13.6.1 The UTV system supplier should provide
marking of maintenance station areas and their hazards,
as well as a method of marking the floor location where
maintenance descent occurs.
NOTE 13: End user customers may need to mark load/unload
stations to identify the existence of the hazard. UTV system
suppliers should suggest a method of marking these areas.
14 Hazardous Materials
14.1 Batteries for Floor-Traveling and Space-
Traveling Vehicles — If the UTV requires the use of
batteries, the following should be included in the
documentation provided by the UTV supplier.
14.1.1 Specifications provided by the UTV system
supplier for battery recharging, battery maintenance and
battery storage areas should specify the following. This
provision can be waived only if the batteries used are
sealed with no possibility of gas emission.
• Requirements for eye-washing equipment.
• Requirements for ventilation.
• Restrictions on smoking and other sources of
ignition.
• Personnel splash protection requirements during
electrolyte handling.
14.1.2 The UTV system supplier should provide
disposal requirements for batteries that constitute

SEMI S17-0701 © SEMI 2001 8
hazardous waste (such as lead, nickel cadmium or
lithium).
NOTE 14: Disposal requirements should comply with
national or local codes, regulations, and laws.
NOTE 15: Per SEMI S2 environmental guidelines, the UTV
system supplier should provide information on the nature,
volume, and risks of potential hazardous waste (such as lead
or lithium).
NOTE 16: Battery charging stations may have to meet
international, national, or local regulations (such as EU
Directives or U. S. Department of Labor, Occupational,
Safety and Health Act Regulations).
14.2 Spill Prevention for Floor-Traveling and Space-
Traveling Vehicles — If the UTV requires the use of
lubricants, the UTV supplier should meet the following
spill and slip hazard provisions.
14.2.1 Any UTV with an internal oil-reservoir (such as
a gearbox) should be structurally designed to prevent
any oil from dripping out of the vehicle.
14.2.2 Space-traveling vehicle track lubricants should
be restricted to those lubricant types and quantities that
will not drip from the vehicle or create a slip hazard.
14.2.3 Rail guided vehicle or track lubricants should
be restricted to those lubricant types and quantities that
will not drip (e.g., onto sub-Fab floors). Neither should
they create a slip hazard on the walking surfaces beside
the rail or on the top of the rail itself.
15 Related Documents
15.1 SEMI Standards
SEMI E33 — Specification for Semiconductor
Manufacturing Facility Electromagnetic Compatibility
SEMI E64 Provisional Specification for 300-mm
Cart to SEMI E15.1 Docking Interface Port
SEMI S1 — Safety Guideline for Visual Hazard Alerts
15.2 ANSI Standard
3
ANSI/ASME B56.5 — Safety Standard for Guided
Industrial Vehicles and Automated Functions of
Manned Industrial Vehicles
15.3 CEN Standards
4
EN 1525 — Safety of Industrial Trucks – Driverless
Trucks and their Systems
3 American National Standards Institute, 11 West 42nd St., 13th
Floor, New York, NY 10036
4 European Committee For Standardization, 36, rue de Stassart, B-
1050 Brussels, Belgium
15.4 U.S. Government Regulations
5
29 CFR 1910 — U. S. Department of Labor,
Occupational, Safety and Health Act Regulations
15.5 JIS Standards
6
JIS D 6801 — Glossary of Terms Relating to
Automatic Guided Vehicle Systems
JIS D 6802 — General Rules on the Safety of
Automatic Guided Vehicle Systems
JIS D 6803 — General Rules on the Design of
Automatic Guided Vehicles
JIS D 6804 — General Rules on the Design of
Automatic Guided Vehicle Systems
JIS D 6805 — Testing Method of Characteristics and
Functions of Automatic Guided Vehicles
15.6 VDI Standards
7
VDI 2510 — Automated Guided Vehicle Systems
(AGVS)
VDI-3643 — Self-Powered Trolley System – Load
500kg
NOTICE: SEMI makes no warranties or
representations as to the suitability of the guideline set
forth herein for any particular application. The
determination of the suitability of the guideline is solely
the responsibility of the user. Users are cautioned to
refer to manufacturer’s instructions, product labels,
product data sheets, and other relevant literature
respecting any materials mentioned herein. This
guideline is subject to change without notice.
The user’s attention is called to the possibility that
compliance with this guideline may require use of
copyrighted material or of an invention covered by
patent rights. By publication of this guideline, SEMI
takes no position respecting the validity of any patent
rights or copyrights asserted in connection with any
item mentioned in this guideline. Users of this guideline
are expressly advised that determination of any such
patent rights or copyrights, and the risk of infringement
of such rights, are entirely their own responsibility.
5 Code of Federal Regulations, Superintendent of Documents, U.S.
Government Printing Office, Washington, D.C. 20402
6 Japanese Industrial Standards available in Japanese language only
through Japanese Standards Association, 1-24, Akasaka 4-chome,
Minato-ku, Tokyo, Japan 107-8440
7 Verein Deutscher Ingenieure (VDI), Postfach 101139, D-40002
Düsseldorf, Germany

SEMI S17-0701 © SEMI 20019
RELATED INFORMATION 1
PROTECTIVE DEVICE OPTION CONSIDERATION FOR LOAD/UNLOAD
OPERATIONS AT SEMICONDUCTOR MANUFACTURING EQUIPMENT
LOAD STATIONS
NOTE: This Related Information is not an official balloted part of SEMI S17. It is included to assist the user of the
document in making decisions about possible options.
R1-1 Purpose
R1-1.1 This Related Information should act as an
application note for consideration and selection of
safety devices that may be provided to protect
load/unload operations where risks are generated by
space traveling vehicles.
R1-1.2 Space traveling vehicle suppliers are not
required to provide such devices, except as necessary to
comply with local jurisdictional requirements.
NOTE R1-1: Refer to the main document for devices
recommended for protecting equipment.
R1-2 Scope
R1-2.1 Protective Devices As related to UTV
equipment, devices designed to protect personnel or
equipment from injury or damage during raising or
lowering of loads into position.
R1-2.2 Protective devices should be considered when
space-traveling vehicles with hoisting mechanisms are
present.
R1-2.3 Protective devices function to warn of, or
prevent transfer of, loads when personnel or equipment
are at risk.
R1-2.3.1 This application note covers the following
types of devices:
• Sensors
• Shields
• Alarms
• Signs and visual alerts
• Communication protocol
NOTE R1-2: This should not be considered a complete list
there could be many other solutions.
R1-3 Limitations
R1-3.1 This Related Information is not intended to
apply to situations where load ports are installed only
in locations inaccessible to personnel walking on the
factory floor (such as SEMI E15.1 Option 2 load ports).
R1-3.2 This Related Information does not apply to
factories using only floor-traveling vehicles or PGVs.
R1-4 Considerations
R1-4.1 Protective devices should be considered for
preventing transfer of loads when personnel or
equipment are at risk.
R1-4.2 Protective device integration should be
considered a coordinated effort between UTV supplier,
manufacturing equipment supplier and the end user
customer.
R1-5 Lookdown Sensors
R1-5.1 Lookdown Sensors Such sensors surround
the hoisting mechanism and look down to the loadport
to determine if anything is within the path of descent.
R1-5.2 Lookdown sensors are one type of protective
device that allows for the overhead vehicle to “see” if
there is anything in the expected path of descent.
R1-5.3 Lookdown sensors can serve the function of
protecting equipment from impact.
R1-5.4 Lookdown sensors should be capable of
communicating the need for operator intervention back
to a location that can notify the proper personnel.
R1-6 Shield Options
R1-6.1 Shield Device Shield devices are physical
shielding which is placed to block access to a hazard
area.
R1-6.2 Shield devices, when selected, should be
capable of fitting within the dimensional limitations of
the load ports. (See SEMI E15.1 for dimensional
requirements and exclusion zones for 300 mm load
ports.)
R1-6.3 Shield device types include:
• Curtain Sensor
• Safety Guard
• Automatic Doors