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SEMI P28-96 © SEM I 1996 1 SEMI P28-96 SPECIFICA TION FOR OVERLAY-METROLOGY TEST PA TTERNS FOR INTEGRATED-CIRCUI T M ANUFA CTURE 1 Purpose 1.1 This docum ent defines several standard overlay - metrol ogy pat ter ns th at…

SEMI P27-96 © SEMI 1996, 2003 2
3. The range of wave length used for the measurement
should be specified. Type of the substrate. Surface
condition, cleaning method and the refractive index
of the substrate if available.
4. Magnification setting
5. Type of optical filter
6. Temperature and relative humidity of the room
NOTICE: SEMI makes no warranties or
representations as to the suitability of the standards set
forth herein for any particular application. The
determination of the suitability of the standard is solely
the responsibility of the user. Users are cautioned to
refer to manufacturer’s instructions, product labels,
product data sheets, and other relevant literature
respecting any materials mentioned herein. These
standards are subject to change without notice.
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patent rights. By publication of this standard, SEMI
takes no position respecting the validity of any patent
rights or copyrights asserted in connection with any
item mentioned in this standard. Users of this standard
are expressly advised that determination of any such
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of such rights, are entirely their own responsibility.
Copyright by SEMI® (Semiconductor Equipment and Materials
International), 3081 Zanker Road, San Jose, CA 95134. Reproduction o
f
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SEMI P28-96 © SEMI 19961
SEMI P28-96
SPECIFICATION FOR OVERLAY-METROLOGY TEST PATTERNS FOR
INTEGRATED-CIRCUIT MANUFACTURE
1 Purpose
1.1 This document defines several standard overlay-
metrology patterns that are used by metrology
equipment users to evaluate and test micropatterning
equipment and processes in integrated circuit (IC)
manufacturing. These overlay cells may be placed by
optional patterning methods onto substrates during the
manufacturing process. Usage of the standard overlay
patterns is an attempt to provide consistent
industrywide use of automated metrology equipment.
2 Scope
2.1 This specification defines general designs that
describe the shape, size, design rules, and placement
considerations (where appropriate) of several basic
patterns for overlay metrology. These standard test
patterns can be used for optical, scanning electron
beam, and other types of metrology.
3 Limitations
3.1 The patterns described in this document represent
the first pass at an industrywide commonality for the
purpose of compatibility among various types of
automated metrology equipment. It is not suggested,
however, that these test patterns are a full complement
or are optimal for all overlay-metrology applications.
This document does not attempt to specify how the
patterns are to be imaged or measured on the substrate.
4 Referenced Documents
4.1 SEMI Documents
SEMI International Standards Handbook — Section E:
Compilation of Terms
SEMI P6 — Specification for Registration Marks for
Photomasks
SEMI P18 — Specification for Overlay Capabilities of
Wafer Steppers
SEMI P19 — Specification for Metrology Pattern Cells
for Integrated Circuit Manufacture
4.2 ASTM Standard
1
F 127-84 — Definition of Terms Relating to
Photomasking Technology for Microelectronics
1 American Society for Testing and Materials, 100 Barr Harbor
Drive, West Conshohoken, PA 19428-2959
5 Terminology
5.1 centerline — a reference line that is equidistant
from opposite edges of a feature.
5.2 feature — areas within a singl e continuous
boundary (for example, an aggregate image) that have
any physical property that is distinct from the
background area outside the feature (e.g., the simplest
element of a test pattern, such as a single line or bar).
Some physical properties that may distinguish the
feature are the refractive index, surface roughness, etc.
5.3 feature dimension — the dime nsion of interest;
such as, the side of a box , bar width, and/or length.
5.4 overlay (micropatterning)
A vector quantity defined at every point on the wafer.
It is the difference,
O , between the vector position, 1P ,
of a substrate geometry, and the vector position of the
corresponding point, 2P , in an overlaying pattern,
which may consist of photoresist. [SEMI P18-92]
NOTE: All overlay test patterns are designed to provide
both X and Y components of the vector overlay.
5.5
pattern, overlay test — a grou p of features for
overlay metrology.
5.6
pitch — the distance between a point on an image
and the corresponding point on the corresponding
image in an adjacent functional pattern.
5.7
substrate (materials) — in semiconductor
technology, a wafer that is the basis for subsequent
processing operations in the fabrication of
semiconductor devices or circuits. [ASTM F 1241-89]
NOTE: The meaning of substrate is not limited to
wafers.
6 General Specification
6.1 Introduction
6.1.1 This specification describes th e overlay test
patterns that are illustrated in the figures at the end of
this document. The imaging means by which these test
patterns are defined on the substrate may be selected by
the user (see 6.2.1).
6.1.2
Characteristics of the overlay patterns, such as
materials, topography, polarity, and method of pattern
transfer will be defined by the user unless otherwise
noted. When reporting measurements extracted from
these overlay test patterns, the user should state the

SEMI P28-96 © SEMI 1996 2
physical conditions (e.g., photoresist island on metal
over an oxide window). The user should further state
which features constitute the substrate geometry and
which constitute the overlaying pattern (terms as used
in the definition of overlay in 5.4). In general, the
vectors P1 and P2 terminate at the geometrical centers
of the substrate pattern and the overlaying pattern
respectively.
6.2
Applications
6.2.1 The overlay test patterns are intended to be used
in a variety of applications. The following applications
list shows some uses for the overlay test patterns.
• Primary Pattern Generation
• Lithography & Metrology Equipment
Characterization
• In-Line Process Overlay Monitoring
• Manufacturing Characterization
• Process Transfer Between Manufacturing Sites
6.3 Guidelines
6.3.1 The overlay test patterns descr ibed herein
represent a basic metrology set from which composite
patterns may be constructed.
6.3.2
Each overlay test pattern has a fundamental
design. The user may adjust the dimensions
appropriately as they apply to the user’s specific
processing/equipment situations.
6.3.3
It is required that labels, borde r lines, indicator
marks, or any other adjacent features be avoided, or at
least separated by a minimum of ten (10) micrometers
from the overlay cell. This proximity guideline is
defined to remind the user that patterns intended to be
independent and symmetric be designed as
circumstances permit. The user should determine actual
spacing values, because spacing may be level-, process-
, and/or tool-dependent.
6.3.4
It is recognized that there are design limitations
dictated by the equipment and processes used to
generate the pattern (e.g., computer aided graphics
(CAD) grids, pattern generation (PG) rectangles, E-
beam spot sizes). The user may modify the overlay test
patterns in order to meet equipment limitations (e.g.,
stay on grid) provided that the resulting patterns or their
representations retain the designed structures and
symmetry.
7 Detailed Specification
7.1 Introduction
7.1.1 The figures provided within th is document are
intended to illustrate sample layouts of several overlay
test patterns, and to define appropriate design elements
used within each. The overlay test pattern dimensions
are provided when appropriate. It is understood that, to
optimize the test pattern’s performance in a specific
application, the user may deviate beyond this standard.
7.2
Specific Overlay Patterns — A ll patterns have 90°
rotational symmetry.
7.2.1 Box-in-Box (see Figure 1)
7.2.1.1 The box-in-box test pattern is designed to be a
test pattern for overlay measurement on metrology
equipment. This is the simplest possible design
presented.
7.2.1.2
The box-in-box test pattern consists of two
square features. Each box is normally defined by a
different imaging step; that is, one box corresponds to
the substrate geometry and the other box corresponds to
the overlaying pattern (5.4). The two boxes are
designed to be concentric.
7.2.1.3
The design elements are the feature dimensions
of the outer box, B
o
, and of the inner box, B
i
. The
dimensions should follow these guidelines:
outer box: B
o
= 12 – 30 micrometers (µm)
inner box: B
i
= B
o
/2
These specifications define a range of box sizes and
their interfeature spacing. Users should modify the box-
in-box dimensions as dictated by design rules, process,
and/or measurement equipment requirements. The user
should recognize that edges in close proximity may
cause measurement errors.
7.2.2
Frame-in-Frame (see Figure 2)
7.2.2.1 The frame-in-frame test patter n is designed to
be a test pattern for overlay measurement on metrology
equipment. It has two designed edges per axis on each
side of each imaged step. The additional information
gained by having two features on each level, each with
a centerline, may reduce the measurement uncertainty
as compared to the box-in-box design.
7.2.2.2
The design elements are the pi tch of opposite
members of the outer frame (F
o
), the pitch of opposite
members of the inner frame (F
i
), and the widths of the
frames (W
o
and/or W
i
) as shown in Figure 2. Each
frame is normally defined by a different imaging step;
that is, one frame corresponds to the substrate geometry
and the other box corresponds to the overlaying pattern
(see 5.4). The frames are designed to be concentric.
7.2.2.3
The design elements are the outermost
dimension of the outer frame (F
o
), the outermost